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Orbital Engine Corporation Limited's financial results announced today are dominated by major changes in accounting treatments that reflect the current stage of OCP commercialisation and the Board's initiatives to eliminate all intangible items from its balance sheet by the end of the 1999 financial year.

Total revenue has increased by $6.909 million (30%) to $29.959 million largely as a result of higher levels of contract engineering work related to product market introduction. Total operating expenditure increased by $2.956 million (6%) to $50.502 million. In 1995, the Company had capitalised $20.543 million in pre-production expenditure and start-up costs. The equivalent costs were expensed in the 1996 financial year.

annrep1.jpg - 26.6 K As Orbital technology enters production, demands shift from a heavy emphasis on development to commercialisation activities. As a result of restructuring undertaken during the year, the Company expects a substantial reduction in the ongoing expenditure levels. Orbital continues to place emphasis on revenue growth, improved productivity and reducing costs to ensure the maximum future return to shareholders.

After the major changes in accounting policy and other abnormal expenses (totalling $62.106 million) the operating loss after income tax is $69.829 million compared to a loss of $7.787 million in 1995 (refer consolidated profit and loss account following).

Major Changes in Accounting Treatments

Orbital has implemented significant changes in the way it reports its financial results due to commercial introduction of OCP technology and as part of Orbital's goal to harmonise its Australian and United States financial reporting. The Company is no longer capitalising any of its pre-production expenditure and start-up costs and has commenced amortisation of capitalised pre-production expenditure and patents. The amortisation charge for 1996 was $19.948 million. In addition, the Company has expensed $29.202 million representing certain previously capitalised pre-production expenditure and all costs associated with its manufacturing operations at Tecumseh, Michigan having regard to the stringent criteria set out in Australian Accounting Standards.

The Company has consciously invested substantial funds to create a valuable capital asset in the form of fully developed OCP technologies and products. These technologies are entering the market and Orbital considers it prudent and appropriate to expense these product development related costs in a manner consistent with world industry practice.

The implementation of this policy will result in much lower operating results than would otherwise be the case through to June 1999. Thereafter, Orbital's future operating results will not be similarly adversely affected.

Other Abnormal Items

An abnormal expense of $2.202 million has been incurred in respect of a mediated settlement of litigation with Walbro Corporation, and a provision of $2.506 million for legal fees and settlement costs of litigation arising from a public offering of American Depositary Shares at the time of our US listing in December 1991. Regrettably, the highly litigious nature of the US business sector has resulted in the economic entity being burdened with extremely expensive legal costs even when the claims can be defended.

annrep2.jpg - 18.8 K During 1996, the Company continued to realign its group operations as demands shift from a technology development focus to customer driven commercialisation activities and as part of this process reduced its Australian and United States work force. This resulted in employee redundancy costs of $1.725 million.

The remaining abnormal items are represented by Orbital's 50% share of the operating result of the Mercury Orbital Technology Partnership ($5.405 million) which reflects the extensive research and development programs currently being undertaken by this entity and the write down of certain land and buildings ($1.118 million).

REVIEW OF OPERATIONS

Products using Orbital technology went on sale to retail customers for the first time in 1995/1996. This historic step for Orbital and its shareholders occurred in both the marine and automotive markets. The momentum generated by these first sales together with growth in the automotive Direct Injection market and the formation of important strategic alliances has placed Orbital in a unique position to rapidly and successfully commercialise its technology across its chosen markets.

The ground breaking achievements of 1995/1996 that have helped build this momentum include the release of the Genesis vehicle to the Australian Federal Government, shareholders and other interested parties; market introduction of the Mercury/Orbital Direct Fuel Injection (DFI) marine engine; introduction of an Asian sports motorcycle program; a new licensee, Bombardier-Rotax; delivery of the first direct injected 4-stroke engines; and development of new and expanded alliances with Brunswick Corporation and Siemens Automotive.

Automotive 2-stroke

On 2 July 1996, 20 Ford Festivas powered by Orbital Combustion Process (OCP) engines were accepted by the Federal Minister for Administrative Services, David Jull, from Orbital's Chief Executive Officer, Kim Schlunke, at the National Science and Technology Centre in Canberra. Since July, the Orbital "Ecosport" vehicles have been delivered to Orbital shareholders, the West Australian State Government and other interested parties. A total of 100 vehicles will be sold and driven in the market place.

These vehicles have been received extremely well by customers and the automotive media. The overwhelmingly positive feedback reinforces the better fuel economy, lower emissions and improved performance demonstrated to the Australian public and to the worldwide automotive community. Motor companies have been impressed by the success of the Genesis project and several Asian manufacturers are considering similar vehicles for their markets.

The Ecosport vehicles are being used by the Commonwealth Government's vehicle fleet manager, DASFLEET. Over the next two years DASFLEET will be providing Orbital with regular in-service data on the vehicles. This allows Orbital to continue monitoring emissions, fuel consumption, reliability and customer acceptance of Ecosport.

Orbital's prototype vehicle the S2S (Sports 2-stroke) was unveiled at the Melbourne Motor Show in March and received overwhelming public and media interest when displayed in auto shows throughout Australia and in Asia. The car is powered by an Orbital 1.2 litre, three cylinder 2-stroke engine. It weighs as little as 750 kilograms which contributes to an impressive fuel economy benefit of 4.72 litres per 100 kilometres, and emissions benefits that are equivalent to ten times better than the Australian standard.

Automotive 4-stroke

Several programs are currently underway with major automotive industry companies to demonstrate the benefits of Orbital's direct injection technology on current and future mass production 4-stroke engines. Orbital has taken a significant step in the introduction of this technology to the market with the formation of a strategic alliance with the established US fuel system supplier, Siemens Automotive.

The direct injection of fuel into the combustion chamber of 4-stroke engines continued to emerge during the year as the next major innovation in the evolution of current generation 4-stroke engines. Orbital is a market leader in direct injection of gasoline engines as it is presently the only company in the world with direct injection systems in the marketplace. The Company has demonstrated its market proven, lean burn, stratified charge, combustion process and air assisted fuel injection system can be readily fitted to existing 4-stroke automotive engines. The near term commercialisation prospects are further enhanced because only relatively minor changes to existing mass production engine facilities would be needed.

Marine and Recreational Vehicle Engines

In May 1996 Orbital and Bombardier-Rotax, the largest manufacturer of personal watercraft, signed a licence agreement to use Orbital technology in the recreational vehicle market. The recreational vehicle market includes products such as snowmobiles, all terrain vehicles and personal watercraft.

This agreement comes as manufacturers of marine, motorcycle and recreational vehicles in Asia, Europe and the United States expand their business with Orbital to help meet the new emissions regulations that are being implemented, and to also help reduce their fuel consumption and to improve performance.

annrep3.jpg - 9.4 K In July 1996, Mercury Marine confirmed that programs are underway to introduce Orbital technology across both its V6 engine range and its lower horsepower outboard engines. This followed the successful launch of Mercury Marine's first DFI engine, a V6 200 horsepower outboard earlier in 1996. Better fuel economy and lower emissions are being achieved with this DFI technology.

Motorcycle and Small Engine Fuel Systems

Throughout 1996 Orbital and its partnership with Brunswick Corporation (METEOR I) expanded their role in the European and Asian motorcycle markets with new licensing related activities and applications and engineering support for low volume direct fuel injection systems. Five motorcycle demonstrations were completed in the first six months of 1996 in Asia and Europe.

annrep4.jpg - 16.7 K Orbital and METEOR have developed a fuel system for small motorcycle engines that is capable of an improved performance feel over tested carbureted motorcycles. This system can now provide the customer with an exhaust emissions solution plus an over-all performance advantage which should encourage customers to introduce Orbital's systems ahead of legislated regulations. 2-stroke engines dominate the growing worldwide motorcycle market which currently exceeds 15 million units in annual sales and is faced with stringent emissions legislation.

Strategic Alliances

Siemens Automotive Corporation and Orbital Engine Corporation Limited have joined forces to expand and exploit Orbital's direct fuel injection technology.

Orbital and Siemens have outlined the features of a proposed strategic alliance that will be responsible for manufacturing, distributing, selling and further developing Orbital's unique direct injectors to manufacturers in the global automotive, marine, motorcycle and recreational vehicle markets.

Through this alliance, Orbital will secure a quality, high volume supplier of fuel systems to help meet current and future demands from customers that are commercialising Orbital's technology, and Siemens will gain access to a leading edge technology in the emerging automotive direct injection system market and/or new customers in the marine, motorcycle and recreational vehicle markets.

In July 1996, Orbital Engine Corporation Limited and Brunswick Corporation expanded their partnership to develop, market and manufacture a broad range of Orbital fuel systems to the motorcycle, marine, recreation and other non-automotive markets. This expanded partnership will build on the commercialisation successes to date, the strength of Brunswick and Orbital, and the market created by governments worldwide working to create a healthier environment.

Capital Restructure

At the 1995 Annual General Meeting shareholders overwhelmingly approved two special resolutions giving effect to a capital reduction and restructure of Orbital. If approved by the Court, the restructure will result in a reduction of the Company's share premium reserve of $236.083 million with a corresponding reduction in amounts denominated as patents, licenses and technologies in the consolidated accounts. These amounts arose as a result of corporate restructurings and not cash expenditures in developing the technology.

An application for the Capital reduction was lodged with the Federal Court in March 1996 and was adjourned after discussion with the Australian Securities Commission (ASC). It was jointly agreed that Orbital would first submit a detailed application for specific relief from certain Australian Accounting Standards which is provided for under Section 313 of Australian Corporations Law. The ASC is presently considering Orbital's Section 313 application.

Orbital had hoped this matter would have been resolved by 30 June 1996, so all policy issues related to its intangible assets were concluded and thereby achieve substantial harmonisation between Australian and United States Generally Accepted Accounting Principles. The Company is seeking to resolve the issue with the ASC as expeditiously as possible and obtain Court approval as directed by shareholders.

The Orbital Board

This past year has also seen changes in the Orbital Board with the appointment of Mr Ross Kelly as Chairman. Mr Kelly has had extensive experience with a number of Australia's largest businesses on both strategic and operational matters in his earlier career as Operations Director (Asia Pacific Zone) of PA Management Consultants. Mr Kelly is currently Chairman of Sumich Group Limited and holds a number of other directorships.

Mr Russell Fynmore retired as Chairman and Non-Executive Director in January 1996. Orbital acknowledges the outstanding contribution that Mr Fynmore has made to the success of the Company throughout his twenty four years associated with Orbital.

Mr Richard Carter was transferred to BHP Melbourne and was replaced by Mr Ian Egan, Group General Manager and Senior Vice President of BHP Titanium Minerals. Mr John Marshall also joined the Board after many years on Orbital Engine Company (Australia) Pty Ltd's Board and has extensive experience in the automotive industry.

Consolidated Profit and Loss Account for the twelve months ended 30 June 1996

  1996   1995
  $000's   $000's

Operating revenue 29,959   23,050
Total operating expenditure (50,502)   (47,546)
Add: amounts capitalised as pre-production expenditure and start-up costs -   20,543

Operating (loss) before abnormal items and income tax (20,543)   (3,953)

Abnormal expenses
Expensing of deferred pre-production expenditure and start-up costs capitalised in prior financial years (29,202)   -
Ammortisation of cash expenditure on certain intangible assets (19,948)   -
Share of partnership result (5,405)   -
Provision for legal fees incurred and estimated settlement costs of legal action (2,506)   -
Settlement of legal action relating to a controlled entity (2,202)   -
Employee redundancy costs (1,725)   -
Write down in value of certain land and buildings (1,118)    

Operating (loss) before income tax (82,649)   (3,953)

Income tax (expense)/credit attributable to operating (loss), including abnormal tax write-offs 12,820   (3,834)

Operating (loss) after income tax attributable to members of the Company (69,829)   (7,787)

 
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Orbital Corporation Limited, 4 Whipple Street, Balcatta, Western Australia 6021.
Phone: +618 9441 2311    Fax: +618 9441 2133    Email: info@orbitalcorp.com.au